Compliant rolling-contact architected materials for shape reconfigurability.

Architected materials can achieve impressive shape-changing capabilities according to how their microarchitecture is engineered. Here we introduce an approach for dramatically advancing such capabilities by utilizing wrapped flexure straps to guide the rolling motions of tightly packed micro-cams that constitute the material's microarchitecture. This approach enables high shape-morphing versatility and extreme ranges of deformation without accruing appreciable increases in strain energy or internal stress. Two-dimensional and three-dimensional macroscale prototypes are demonstrated, and the analytical theory necessary to design the proposed materials is provided and packaged as a software tool. An approach that combines two-photon stereolithography and scanning holographic optical tweezers is demonstrated to enable the fabrication of the proposed materials at their intended microscale

Additively manufacturable micro-mechanical logic gates.

Early examples of computers were almost exclusively based on mechanical devices. Although electronic computers became dominant in the past 60 years, recent advancements in three-dimensional micro-additive manufacturing technology provide new fabrication techniques for complex microstructures which have rekindled research interest in mechanical computations. Here we propose a new digital mechanical computation approach based on additively-manufacturable micro-mechanical logic gates. The proposed mechanical logic gates (i.e., NOT, AND, OR, NAND, and NOR gates) utilize multi-stable micro-flexures that buckle to perform Boolean computations based purely on mechanical forces and displacements with no electronic components. A key benefit of the proposed approach is that such systems can be additively fabricated as embedded parts of microarchitected metamaterials that are capable of interacting mechanically with their surrounding environment while processing and storing digital data internally without requiring electric power

Advancing Two-photon Lithography by Integrating Microfluidics and Optical Tweezers

This doctoral work aims to advance two-photon lithography (TPL) using a hybrid approach that integrates TPL with microfluidics (MF) and optical tweezers (OT) to enable unprecedented microstructures. The hybrid additive manufacturing system (i.e., when two or more systems act on the same site simultaneously or sequentially) developed in this work is able to automatically fabricate complex three-dimensional microstructures with multi-material designs and nanoscale resolution. The Ph.D. research communicated in this dissertation focuses on exploiting the full potential of TPL to provide unparalleled microfabrication capabilities by pursuing: (1) Scanning two-photon continuous flow lithography (STP-CFL); TPL is supplemented with microfluidics to allow for high throughput fabrication of 3D arbitrary-shaped microparticles with multi-material designs. (2) Simultaneous printing and deformation of microsystems via TPL and holographic optical tweezers to create microstructures with embedded strain energy. (3) Automated 3D engineered microgranular crystal fabrication, where an advanced hybrid approach is realized by integrating TPL with both MF and OT

Improving the throughput of automated holographic optical tweezers

The purpose of this work is to introduce three improvements to automated holographic-optical-tweezers systems that increase the number and speed of particles that can be manipulated simultaneously. First, we address path planning by solving a bottleneck assignment problem, which can reduce total move time by up to 30% when compared with traditional assignment problem solutions. Next, we demonstrate a new strategy to identify and remove undesired (e.g. misshapen or agglomerated) particles. Finally, we employ a controller that combines both closed- and open-loop automation steps, which can increase the overall loop rate and average particle speeds while also utilizing necessary process monitoring checks to ensure that particles reach their destinations. Using these improvements, we show fast reconfiguration of 100 microspheres simultaneously with a closed-loop control rate of 6Hz, and 10Hz by employing both closed- and open-loop steps. We also demonstrate the closed-loop assembly of a large pattern in a continuously-flowing microchannel-based particle-delivery system. The proposed approach provides a promising path toward automatic and scalable assembly of microgranular structures

Compliant rolling-contact architected materials for shape reconfigurability.

Architected materials can achieve impressive shape-changing capabilities according to how their microarchitecture is engineered. Here we introduce an approach for dramatically advancing such capabilities by utilizing wrapped flexure straps to guide the rolling motions of tightly packed micro-cams that constitute the material's microarchitecture. This approach enables high shape-morphing versatility and extreme ranges of deformation without accruing appreciable increases in strain energy or internal stress. Two-dimensional and three-dimensional macroscale prototypes are demonstrated, and the analytical theory necessary to design the proposed materials is provided and packaged as a software tool. An approach that combines two-photon stereolithography and scanning holographic optical tweezers is demonstrated to enable the fabrication of the proposed materials at their intended microscale

Additively manufacturable micro-mechanical logic gates.

Early examples of computers were almost exclusively based on mechanical devices. Although electronic computers became dominant in the past 60 years, recent advancements in three-dimensional micro-additive manufacturing technology provide new fabrication techniques for complex microstructures which have rekindled research interest in mechanical computations. Here we propose a new digital mechanical computation approach based on additively-manufacturable micro-mechanical logic gates. The proposed mechanical logic gates (i.e., NOT, AND, OR, NAND, and NOR gates) utilize multi-stable micro-flexures that buckle to perform Boolean computations based purely on mechanical forces and displacements with no electronic components. A key benefit of the proposed approach is that such systems can be additively fabricated as embedded parts of microarchitected metamaterials that are capable of interacting mechanically with their surrounding environment while processing and storing digital data internally without requiring electric power